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Last Updated: Oct 04, 2026
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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Design, Materials, and Fabrication Rules | 22% | - ASME Section VIII, V, IX application - Material selection, properties, and toughness requirements - Welding, qualification, and PWHT requirements - MAWP, thickness, and joint efficiency calculations - Flanges, bolting, gaskets, and special components - Positive material identification (PMI) and traceability |
| Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Authorization and responsibility for work - Documentation and post-work verification - Pressure relieving devices and overpressure protection - Rerating, reclassification, and nameplate updates - Repair vs alteration definitions and procedures |
| Inspection Scope, Planning, and Data Evaluation | 28% | - Records review and baseline data collection - Inspection interval determination and extension rules - Inspection methods and technique selection - Remaining life and corrosion rate calculations - TML/CML selection and measurement planning - Code scope, jurisdiction, and regulatory requirements |
| Damage Mechanisms and Corrosion Assessment | 22% | - High-temperature damage and material degradation - Cracking mechanisms (environmental, fatigue, creep) - Internal, external, and localized corrosion - Damage assessment and prioritization - Corrosion under insulation (CUI) and environmental degradation |
| Fitness-for-Service, RBI, and Pressure Testing | 12% | - Hydrostatic, pneumatic, and leak testing rules - Risk-based inspection (RBI) principles and application - Acceptance criteria and post-test evaluation - API 579/ASME FFS-1 screening and assessment |
API Pressure Vessel Inspector Sample Questions:
As per API 510, what is the maximum allowed time between the testing of pressure relieving devices?
- A. 10 years
- B. Pressure relief devices must be tested at every shutdown
- C. Pressure relief valves shall be tested at intervals that are frequent enough to verify that the valves perform reliably
- D. 5 years
Correct Answer: A 🗳️
Before non-destructive procedures are used in lieu of hydrostatic testing, what must be done?
- A. An experienced engineer must be consulted
- B. The API inspector and NBIC inspector must be consulted
- C. An engineer experienced in pressure vessel design and the API inspector must be consulted
- D. The API inspector must be consulted
Correct Answer: C 🗳️
Explain the critical safety considerations that API-510 mandates for pressure vessels operating in hazardous environments.
Reveal Solution Discussion 0Correct Answer:
API-510 mandates several safety considerations for pressure vessels in hazardous environments, such as using materials and construction methods that are suitable for the specific conditions (e.g., corrosion-resistant materials), installing adequate safety relief systems, and ensuring that the vessel design accommodates possible fluctuations in pressure and temperature. Regular and thorough inspections are required to detect any potential degradation early.
During vessel repairs or alterations, who is required to maintain the welding records?
- A. authorized inspector
- B. welding inspector
- C. repair organization owner/user
- D. pressure vessel engineer
Correct Answer: C 🗳️
Which documentation is not required by API-510 for pressure vessels undergoing major repairs?
- A. Updated as-built drawings
- B. Certification of compliance from the original equipment manufacturer
- C. A record of previous repairs and inspections
- D. A detailed repair plan approved by an authorized inspector
Correct Answer: B 🗳️
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